Due to
increasing demands on manufacturing organizations, the
ability to accurately and efficiently model fabrication and
assembly operations and their associated time and cost is
becoming increasingly important.
While cost
modeling systems can be implemented in many ways, two that
are prevalent today in many engineering fields are
Activity-Based and Cost Estimating Rules (CER) based.
Activity-based cost models take a bottom-up approach. All
relevant resources (people and machinery) and materials
(purchased components and raw materials) are assigned a cost
per unit, and they are tracked through all of the operations
required in order to create the end product. In the end,
all of the costs are summed at each level of the product
structure, from piece part fabrication to final assembly.
CER-based
models implement a top-down approach. Cost estimating rules
are usually based on historical data, such as "it costs
$20,000 per pound to launch a payload into low earth orbit."
Some cost
modeling systems also provide the ability to run discrete
event simulations in order to predict the probability
distribution for cost and span time if there is randomness
in the operations or surrounding conditions.
A unique
capability of TechnoSoft's cost and operations modeling tool
is the ability to connect activity-based and/or CER-based
cost models directly to geometry. For example, if a ship
designer is modeling a hull welding operation, he can point
to the edges of the actual hull part geometries so that the
labor time and cost is dependent on the exact weld length.